Italy, Belgium, and India Global Export Network • ISO 9001:2015 and ISO 14001 Quality Standards • Type Approval and Homologation Competence for Original Designs • Precise CMM 3D Measurement and Uncompromising Quality Control Processes • Expert Production of Planet Carriers, Hubs, and Axle Assemblies • MGM Branded Approved Towing and Coupling Systems
From Casting to Final Product: MGM Integrated Manufacturing Services
Since 1954, MGM Döküm has been operating with a "comprehensive solution under one roof" approach, producing critical components required by the heavy industry and automotive sectors. We combine our 70 years of authority in the Ankara casting industry with our advanced technological infrastructure located in our facilities at Başkent OSB and Saray/Kazan. Across our total production area of 10,000 m², we manage every stage with professional engineering discipline—from raw metal casting to micron-precision machining, and from heat treatment to robotic-welded assembly groups.
Centering our production around global OEM standards (ISO 9001:2015), our company is more than just a supplier; through our Engineering & R&D unit, we serve as a strategic design partner for our clients. Our global export network, reaching from Italy to India, stands as a testament to the quality and sustainability of our services.
Ductile and Gray Iron Casting Solutions
In our foundry, which is the heart of MGM Döküm’s production, the most metallurgically challenging parts come to life in high-capacity induction furnaces. Our ductile iron (nodular iron) and gray iron casting processes are monitored by digital control systems to ensure the graphite formation within the material's internal structure is maintained at the most ideal level.
What are the advantages of ductile iron casting? Ductile cast iron offers mechanical properties close to cast steel due to its high tensile strength and impact resistance, while providing significant advantages in terms of castability. As MGM, we provide high-strength ductile iron solutions for front axles, hubs, and gearbox housings, which are of critical importance especially for the Agricultural and Farming Machinery sector.
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Capacity: 2 melting furnaces and 2 modern molding lines.
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Material Grade: GGG 40, GGG 50, GGG 60 (Ductile Iron) and GG 20, GG 25 (Gray Iron).
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Precision: Maximum surface quality with minimum casting allowance for parts with complex geometries.
Machining and CNC Machining
The transformation of castings into high-quality OEM products takes place at our modern machining facility in Başkent OSB. Our massive fleet of 75 CNC machines allows us to process even the most complex parts with micron-level tolerances.
What are MGM Döküm's machining capabilities?
Our CNC machining centers are equipped with horizontal and vertical processing capabilities. Precision bearing seats, sealing surfaces, and gear housings for components like Axle and Drivetrain Parts are processed with a zero-error target using our CMM-supported measurement systems. This process extends the lifespan of the components while providing "plug-and-play" convenience for assembly lines in the Automotive and Heavy Commercial Vehicles sector.
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Machine Count: 75+ CNC Machining Centers.
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Competencies: Milling, turning, drilling, and induction grinding operations.
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Services: Complete post-casting machining or subcontracted (contract) machining options.
Heat Treatment
Heat treatment, the most critical stage in defining the character of the metal, is carried out within MGM through fully controlled processes. Our heat treatment infrastructure, established to optimize the wear resistance, hardness, and internal stress of the material, is of vital importance, particularly for components operating under heavy loads in the Earthmoving and Construction Machinery sector.
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Annealing Furnace Service: Normalizing and stress-relief annealing to eliminate internal stresses post-casting.
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Hardening: Induction surface hardening for wear-exposed surfaces and holistic heat treatment solutions.
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Quality Assurance: The compliance of every part with engineering specifications is verified through post-treatment hardness testing.
Welding and Special Processes
In the modern manufacturing world, simply casting parts is no longer sufficient; these components must be transformed into intelligent systems. By utilizing robotic welding systems and specialized joining methods, MGM Döküm integrates cast parts with steel structures or other components to produce Assembled Groups and Custom Designs.
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Robotic Welding: Robotic cells providing high repeatability and flawless weld seams in mass production.
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Special Processes: Hot and cold forming, forging, and specialized coating preparation processes.
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Strategic Partnership: Complete solution partnership from design to welding, as exemplified by the "tow hitch renewal" programs for global giants like Türk Traktör.
Machine Park and Technical Capacity
The most significant factor that distinguishes MGM Döküm from its competitors is our massive machine park and the human resource possessing "cumulative experience" that manages this fleet. Led by our General Manager with 45 years of individual expertise, our specialist team of 60 professionals blends industrial digital transformation with our 70-year heritage.
What is MGM’s production capacity?
Across our 10,000 m² facilities located in two different regions of Ankara, we possess the capacity to melt thousands of tons of metal annually and perform simultaneous multi-operations with 75 CNC machines. We maintain a flexible and powerful production line capable of meeting the demands of every sector, ranging from Solar and Renewable Energy projects to Defense and Railway Systems.
Italy, Belgium, and India Global Export Network • ISO 9001:2015 and ISO 14001 Quality Standards • Type Approval and Homologation Expertise for Original Designs • Precise CMM 3D Measurement and Uncompromising Quality Control Processes • Expert Manufacturing of Planet Carriers, Hubs, and Axle Assemblies • MGM Branded Approved Towing and Coupling Systems